Main content
Sorry, this episode is not currently available

Gregg reconnects with the Typhoo tea factory in the Wirral. The coronavirus crisis caused tea bag sales to soar, and the factory has upped production to produce 109 million tea bags in a week.

Gregg reconnects with the Typhoo tea factory in the Wirral near Liverpool, which he visited back in 2017. The coronavirus crisis caused tea bag sales to soar, and the factory has upped production to produce 109 million tea bags in a week, an increase of 28 million.

Throughout the episode, Gregg looks back over his original visit to the factory and the whole production process. First, he helps unload 24 tonnes of dried tea from Kenya and then follows its journey through the 28,500-square-metre factory to make the nation's favourite - good, old-fashioned builder's tea. Meanwhile, Cherry Healey travels to Kenya to see how the tea crop is picked, processed and shipped over 4,000 miles to the UK. She also learns how to master the art of making the best tea bag brew, revealing the top tips for a perfect cuppa. And historian Ruth Goodman explores how tea kept up morale during World War II.

Today, Gregg catches up with some of the workers via video calls to find out how they are coping in these extraordinary circumstances. First, Gregg speaks to blending manager Dave Langton, who he met during his visit back in 2017. Dave reassures Gregg that the tea is still getting through from their suppliers and reveals that the factory has increased production from 81 million tea bags a week to a massive 109 million. Gregg also catches up with operations manager Danny McGrail, who tells him that this overall increase included an order to produce 72 million tea bags for government care packages, free food boxes of essential supplies for clinically vulnerable people shielding at home.

Gregg catches up with Danny again at the dispatch area, where he reveals they are now delivering straight to the supermarkets from the factory rather than via distribution centres, to ensure their products are getting to the shelves as quickly as possible. Danny expresses his pride in the factory team who, even when extra demand soared, always delivered tea on time.

59 minutes

Music Played

  • Bastille

    Good Grief

  • The xx

    A Violent Noise

  • Abana Ba Nasery

    Esiesi Siolle

  • Jackson Ingosi

    Imbukula

  • Taylor Swift

    22

  • Bastille

    Good Grief

  • Shirati Jazz

    Evaline Atieno

  • Seinabo Sey

    Hard Time

  • Plan B

    Prayin'

  • Achieng Abura, Barbara Guantai, Suzanna Kibukosya, Mercy Myra, Nyota Ndogo, Suzzana Ow铆yo, Abbi, John Katana, Peter Ngeru, Gabiel Omondi, Juma Odemba, Eric Wainaina, Yunasi, Joy Mboya & General Defao

    Wakati Ni Sasa

  • Unknown Ensemble

    Wakati Ni Sasa

  • Saint Motel

    You Can Be You

  • Rat Boy

    Move

  • Olly Murs

    Better Without You

  • Ady Suleiman

    Running Away

  • Little Mix

    Freak

  • !!!

    Even When The Water's Cold

  • Anne Shelton

    A Nightingale Sang in Berkeley Square

  • George Formby

    The Old Kitchen Kettle

  • George Formby

    The Old Kitchen Kettle

  • John Williams

    The March From 1941

  • Passenger

    Anywhere

  • OneRepublic

    Heaven

  • Passenger

    Anywhere

  • Peter Bjorn and John

    Between The Lines

  • Frightened Rabbit

    Swim Until You Can't See Land

  • CHVRCHES

    Empty Threat

  • John Barry

    Moonraker

  • Betsy

    Wanted More

  • Little Mix

    Nothing Else Matters

  • Sam Costa

    Everything Stops For Tea

  • Enter Shikari

    Interlude

  • Gorillaz

    Rhinestone Eyes

  • Paloma Faith

    Ready For The Good Life

  • Gorillaz

    Rhinestone Eyes

  • MK, Jonas Blue & Becky Hill

    Back And Forth

  • Kygo

    Fiction (feat. Tom Odell)

Credits

Role Contributor
Presenter Gregg Wallace
Presenter Cherry Healey
Presenter Ruth Goodman
Executive Producer Lucy Carter
Series Producer Nicola Lafferty
Director Gavin Ahern
Production Company Voltage TV
Executive Producer Sanjay Singhal

Broadcasts

Learn more about the history of the factory and how it has evolved with an interactive from The Open University.

The fascinating stories behind the production of some of our favourite products.